"I love the darker russet style Cape Cods. Man, these are great. It’s easy to eat a whole bag at once sitting, but much of the bag is air to try to keep the chips from getting crushed, so I can’t feel too guilty."
Cape Cod Potato Chips was founded in 1980 by Lynn and Steve Bernard. With the idea of offering healthier foods made with little processing, Lynn had started a natural foods store in the 1970s. Steve Bernard pursued adding potato chips to the mix after tasting a natural potato chip from a successful company based in Hawaii. In 1980, he sold his auto parts business and established Cape Cod Potato Chips with an 800-square-foot (74 m2) storefront in Hyannis, Massachusettsthat could reach tourists, an industrial potato slicer he had bought for $3,000 and almost no knowledge of the snack food business other than what he learned in a week-long course on potato chip making at Martin’s Potato Chips in Thomasville, Pennsylvania.
Unlike typical commercial brands made using a continuous frying process, in which potato slices travel through a tub of oil on a conveyor belt, Cape Cod chips are cooked in batches in kettles, frying them in a shallow vat in oil while stirring with a rake, producing a crunchier chip. Snack Food Association president James A. McCarthy noted that Bernard “didn’t invent the kettle chip, but he was involved in bringing it back to prominence.”
The company struggled for months after it opened on July 4, 1980. The following winter a car crashed through the front window of the store, almost hitting his daughter. An insurance payment and publicity from the accident helped tide the company over until the following summer, by which time business was booming, and the company’s chips were being sold through a number of supermarket chains.
The company was acquired by Anheuser-Busch in 1985, and operated as a division of its Eagle Snacks unit. Sales of the chips were up to 80,000 bags a day by the end of the following year, reaching the entire East Coast, with sales of $16 million annually. Bernard bought the company and its factory back from Anheuser-Busch in 1996. Snack food company Lance Inc. bought the company from Bernard in 1999, by which time annual sales had reached $30 million.